Design Principles and Production Technology

2.1 Mechanical Process Description

This project involves the HMK2000D product of Ingram Micro special-shaped bag series, which is the main equipment. It is the second generation of functional beverage packaging for special-shaped self-supporting bags.

In the selection and configuration of products, the series of machines are mainly aimed at the technical adjustment of liquid packaging, specifically as follows:

1.1 Bag mouth cooling mechanism to solve the flatness problem of hot filling bags

1.2 No-Bag and No-Fill Structure to Solve the Failure of Bagging

1.3 Filmless Alarm for Continuous Production

1.4 Servo Membrane Deviation Correction Device to Solve Membrane Deviation

1.5 Auxiliary Structure for Increasing the Success Rate of Bagging

1.6 Opening Bag Detection System, with the function of failing to open bags without filling

1.7 Integral Protective Device to Prevent Dust Entry

1.8 Cleaning tank to prevent waste material leakage and equipment cleaning

1.9 Servo Film Releasing Device

1.10 Car with Indexing Plate

2.2 Production Technology of Products

This project is a sub-assembly project for food and beverage products. The design of the scheme and the selection of related equipment comply with the relevant requirements of the GMP production process. And use this as a standard basis.

The whole process of the project is automated, reducing the contact between personnel and materials, economic, safe and efficient. This project meets the automatic packaging flow operation of 4,500 bags/hour for a single machine.

Equipment used in food production must be operated in a ventilated environment. At the same time, a series of engineering settings such as labor protection and environmental protection must be highly valued. The design will strictly comply with relevant national, local and local standards, standards and regulations. Equipment design and selection should meet production requirements, easy to clean, easy to operate and maintain, and prevent errors and reduce pollution.

1. The main equipment adopts carbon steel 80×5 profile skeleton, 14mm sprayed plastic substrate, 2mm stainless steel sheet metal coating, no dead angle in hygiene, and meets cleaning standards.

2. The parts of the equipment that are in direct contact with the material are made of 304 stainless steel and the surface is polished. Does not react with materials, does not release particles, does not deform after contact with materials, and does not deteriorate.

3. The lubricants and coolants used in the equipment are not in contact with the materials to avoid contamination of the materials or containers.

4. Compressed air that is in direct contact with the material, in contact with the inner packaging container, vacuum bagging, and compressed air for filtration should be cleaned by degreasing, water removal, filtration, etc.

5. The batching tank, mixing tank, pipeline equipment and other machinery used for connecting material transportation, and the equipment used for raw material preparation and storage, the capacity of which is as close as possible to the batch, so as to minimize the batch, change the batch number, clear the field, Cleaning equipment, etc.

3.1 Machine Process Layout

3.2 Layout of Production Workshops